Processes, equipment, and materials

5-Axis CNC Milling

Complex aerospace and medical geometry in a single setup, with true 5-axis simultaneous machining for ports, contours, and thin walls.

Specifications

• Envelope up to 40 x 20 x 25 in
• Tolerances to ±0.0005 in
• Aluminum, titanium, stainless, Inconel
• DMG MORI and Haas 5-axis centers

CNC Turning and Mill-Turn

Turned and milled parts complete off one machine, from prototype quantities to 50,000-piece production.

Specifications

• Up to 20 in swing, 40 in length
• Live tooling and Y-axis
• Bar feed to 3 in
• Mazak Integrex mill-turn

Swiss Screw Machining

High-volume small precision parts with the accuracy that pins, shafts, and medical components require.

Specifications

• Bar to 1.25 in diameter
• Tolerances to ±0.0002 in
• Sub-spindle and back working
• Citizen L20 Swiss lathes

Wire EDM

Hardened tool steels, carbide, and intricate profiles with no cutter pressure and no burrs.

Specifications

• Positional accuracy to ±0.0001 in
• Cut height to 16 in
• Taper to 30 degrees
• Sodick AL400

Precision Grinding

Surface and cylindrical grinding for flatness, finish, and final size on hardened parts.

Specifications

• Flatness to 0.0001 in
• Surface finish to 8 Ra
• Hardened steels and carbide
• Okamoto surface grinder

Finishing and Assembly

Anodizing, passivation, plating, and heat treat through certified partners, plus light assembly and kitting.

Specifications

• Type II and III anodize
• Passivation per AMS 2700
• Full traceability maintained
• Kitted and bagged to spec